Icon Logo Gun Mart

Wildcatting: Getting Started

Wildcatting: Getting Started

Wildcats - love them hate them, what are they? Do we need them, waste of time? All apply in some way or other dependent on your own views and needs as a hunter. To the vast majority a standard factory round is more than sufficient and that’s fine, my favourite calibres are .308 Win and .22LR but without development and experimentation these two great rounds would never be in existence. They allemanated from a wildcat at one time or other the difference is most factory loads are just the last development of an idea to get to the final design.

As with so many things in life people like to push the boundaries and experiment and improve almost anything to achieve a better product and something truly different. Whether this is for personal satisfaction or derived for the need to succeed financially the end result is still the same, a sense of being part of the process and owning something unique.

WHAT’S A WILDCAT?

Primarily a Wildcatted round is one that has been modified to improve its performance both in terms of accuracy and velocity, maybe case life. You usually start by reforming an existing cartridge case so you can then improve its ability by both increasing powder capacity and so speed. Or just necking up or down so that larger or smaller projectiles can be shot from the parent case, to name but a few modifications. True, this can seem a daunting task, but it’s not, it just requires a bit more effort! Many of the great cartridges available today are commercialised wildcats such as the .22-250, .243, not to mention the .270, .25-06 and .280 Rem. All being derived from the parent .30-06 Springfield; the list is endless!

GETTING STARTED,

But before you start you have to consider a list of priorities regarding donor rifle, reloading equipment, availability of brass, dies, cases etc. as well as barrel manufacturers and custom chamber reamer and even dies if necessary! Although all wildcats utilise different cases and consumables there is a uniformed criteria you must follow to achieve your dream rifle. Do you go for an existing wildcat such as 6mm AK (Ackley Improved), .22 Cheetah or 500 Whisper or do you build something unique to your requirements?

Choosing an existing form takes a lot of the guess work out of it as reamer prints, load data and reloading technique have been explored before. If you are a wildcat virgin then this is the route to go first! The more adventurous can start bending their own brass to create their very own cartridge. Some take an existing case, say a .308 Win and then shorten it, lengthen the neck and improve the shoulder angle. It may only be a few thousandths of an inch different than normal but in essence it is a wildcat and legitimately you can call it a new name. One of the Editor’s friends John Rippin, who like me is an experimenter, produced a straightwalled 7.62x39mm necked down to .308 for his CZ527 and called it the 30 Rippin; why not? Equally look at the .204 Ruger this was originally the .20 Terminator!

For the more adventurous a complete calibre change and ‘real’ advantage is what keeps wildcatters pushing the envelope. Look at the .260 Rem, originally the 6.5mm Panther it now has .260 Rem AK Imp, 6.5 Creedmoor and similar 6.5x47L, all very similar but with their own individual differences.

GETTING STARTED

For me it all starts with the bullet! I look for a projectile I like and want to push at a velocity that interests me. Usually this means a high ballistic coefficient (BC) for better down range performance. Then I see what is out there in terms of ballistics from existing cartridges and see if there is any ‘room for manoeuvre’. It’s getting harder as most cases have been wildcatted in some form or other.

I would love the luxury to make my own dimension cases but that’s just not economically viable which is why a parent case is used.

Take the .20 Satan for example. I love small calibres and when the 50 and later 55-grain bullets arrived on the scene I jumped on them. Here the same weight had a better BC than the standard .224 version, so now you need to look at a case that can take advantage of it. That’s easier said than done. Too big a case and bye-bye rifling, too small and there’s no real advantage!

VIRTUAL RELOADING

What I do is use Quickload and QuickDesign ballistics programs to design a new wildcat from the existing database. In the 20 Satans case I wanted to use the 6x47mm Swiss Match and then later 6.5x47 Lapua as donor cartridges.
I use the program and actual cartridge cases in front of me to re-design to a form I am happy with.

By changing or completely from scratch building a case in QuickDesign you can change at will in the ‘virtual world’ your new creation. Alternatively, and I use this method a lot also, is to use existing reloading form dies and change the neck bushing sizes either larger or smaller dependent on final bullet diameter to swage the neck. Then use alternative dies to reform the body or shoulder angle to get a partial wildcat, in this way you can visualise in real time a prototype.

story continues below...

With an initial new case design I weigh the case and measure H2O capacity to check internal powder capacity. I then run these dimensions through the QuickDesign program to see if I am close on my virtual case. Differing manufacturers cases vary a lot!

Now decide whether you want a tight neck or standard neck dimension; will you go for a thinner neck and thus necessitate neck turning to gain more precision and tension. With the dimensions sorted I shoot it in the Quickload program with a variety of bullets and powder combinations. This gives a very realistic result for the true ballistics your new creation will take. It’s here you cross your fingers and the pressure scale stays safe and the velocity figures exceed the factory loading if there is one. If it works, fine, if not go back, re-compute and change a few dimensions, smaller is better, in ballistics a small change can make a big difference.

NOW WHAT?

I now print off a case design sheet as a reference, as you need to give this to your reamer maker. Here the more info the better as not only does the chamber reamer need to suit your new design but you have to decide on seating depth and thus throat length and neck diameter. If I use a print out I tell the reamer maker the bullet I am shooting and suggest a cartridge overall length (COL) based on the ogive touching lands.

If I have a case made from a parent case I will send three copies but drill out the primer hole and through the case and engrave ‘DUD’ on it, because my reamer makers are in the USA. I use a standard steel reamer but with a live pilot so you can change this to get a true fit into your barrel and with it I order a ‘GO’ gauge to check headspace. Also the reamer is a finisher only, not rougher.

Now you need to choose a barrel, correct twist rate to stabilise bullet weight, maximise velocity, rifling lands and profile then barrel length flute or non- flute and of course stainless or molly steel?

Here formulas are available to ascertain best twist rates but when shooting a wildcat you have to consider barrelerosion extra pressure from too tight a rifling twist. Are three lands better than six? Should the leade in be 1.5 or 3°? Ratchet, polygonal or fl at rifling lands, and of course enough length to achieve the extra velocity you hope your new creation will deliver. Trouble is at this point is whether you do really have to just go for it and suck it and see.

LOAD UP

Right you have your barrel newly reamed, chambered and fitted. Now the fun starts! If the Wildcat is a simple neck down or up you can fire form your load in the chamber to its new dimensions, usually with the bullet in the lands to stop case creep but with a mild load (not always). Meaning although the case is formed using mechanical dies it still needs to be shot in the chamber of the rifle to expand it to the correct dimensions.

Trouble is you will need some resizing dies and seater to reload your case. If it’s a known wildcat then there may well be a set available; Redding custom shop and CH4D are good sources.

Sometimes I use existing dies and cut then down or modify to neck, body re-size or even seat. As with the 300 Broad sword and 30-47L, 300 WSM and 308x1.5 respectively. But for a real one off when neck length case and shoulder all differ then you need a set of dies tailored to your case.

I tend to use blank dies from Wilson or Newlon and then have the gunsmith use the chamber reamer to cut them. The first will be a neck die where the use of either Wilson or Redding neck bushes can be used to achieve correct neck tension. Plus using the correct seater stem the other die can be used as a seater die If you want a full length die you will need a smaller reamer dimension than the one that cut the chamber or sometimes I use a body die that may fit your new case.

IS IT WORTH IT?

On first inspection it may seem a complete faff and also a lot of unwarranted expense to go to all this hassle. I cannot agree more but that’s not the point, without experimenting there would be no advantages and in any case some of the Wildcats whether factory adopted or not still deserve a look.

Some only deliver a meagre 5 % velocity gain but the new look can be fantastic aka .308 Win AK or you can try a .250 AK that is well worth the performance increase. Plus full blown wildcats like my .20 and .22 Satan, 6.5 Rapier and 300 Broadsword keep me happy and out of the wife’s hair.

That in a nutshell encapsulates the wildcat ethos, maximum input and effort affords the best final results. If we all drove around in standard Ford Escorts what a boring life it would be, since time began people have been customising and improving what exists and that’s what interests me! Wildcatting is not for everyone and yes the standard calibres will suffice for 90 % of all your shooting needs - let’s not pretend they don’t! But for the shooter who really wants to explore their reloading and creative ideas the wildcat bug is mighty hard to shake off, tell my wallet!

Wildcatting: Getting Started

Wildcatting: Getting Started

Wildcats - love them hate them, what are they? Do we need them, waste of time? All apply in some way or other dependent on your own views and needs as a hunter. To the vast majority a standard factory round is more than sufficient and that’s fine, my favourite calibres are .308 Win and .22LR but without development and experimentation these two great rounds would never be in existence. They allemanated from a wildcat at one time or other the difference is most factory loads are just the last development of an idea to get to the final design.

As with so many things in life people like to push the boundaries and experiment and improve almost anything to achieve a better product and something truly different. Whether this is for personal satisfaction or derived for the need to succeed financially the end result is still the same, a sense of being part of the process and owning something unique.

WHAT’S A WILDCAT?

Primarily a Wildcatted round is one that has been modified to improve its performance both in terms of accuracy and velocity, maybe case life. You usually start by reforming an existing cartridge case so you can then improve its ability by both increasing powder capacity and so speed. Or just necking up or down so that larger or smaller projectiles can be shot from the parent case, to name but a few modifications. True, this can seem a daunting task, but it’s not, it just requires a bit more effort! Many of the great cartridges available today are commercialised wildcats such as the .22-250, .243, not to mention the .270, .25-06 and .280 Rem. All being derived from the parent .30-06 Springfield; the list is endless!

GETTING STARTED,

But before you start you have to consider a list of priorities regarding donor rifle, reloading equipment, availability of brass, dies, cases etc. as well as barrel manufacturers and custom chamber reamer and even dies if necessary! Although all wildcats utilise different cases and consumables there is a uniformed criteria you must follow to achieve your dream rifle. Do you go for an existing wildcat such as 6mm AK (Ackley Improved), .22 Cheetah or 500 Whisper or do you build something unique to your requirements?

Choosing an existing form takes a lot of the guess work out of it as reamer prints, load data and reloading technique have been explored before. If you are a wildcat virgin then this is the route to go first! The more adventurous can start bending their own brass to create their very own cartridge. Some take an existing case, say a .308 Win and then shorten it, lengthen the neck and improve the shoulder angle. It may only be a few thousandths of an inch different than normal but in essence it is a wildcat and legitimately you can call it a new name. One of the Editor’s friends John Rippin, who like me is an experimenter, produced a straightwalled 7.62x39mm necked down to .308 for his CZ527 and called it the 30 Rippin; why not? Equally look at the .204 Ruger this was originally the .20 Terminator!

For the more adventurous a complete calibre change and ‘real’ advantage is what keeps wildcatters pushing the envelope. Look at the .260 Rem, originally the 6.5mm Panther it now has .260 Rem AK Imp, 6.5 Creedmoor and similar 6.5x47L, all very similar but with their own individual differences.

GETTING STARTED

For me it all starts with the bullet! I look for a projectile I like and want to push at a velocity that interests me. Usually this means a high ballistic coefficient (BC) for better down range performance. Then I see what is out there in terms of ballistics from existing cartridges and see if there is any ‘room for manoeuvre’. It’s getting harder as most cases have been wildcatted in some form or other.

I would love the luxury to make my own dimension cases but that’s just not economically viable which is why a parent case is used.

Take the .20 Satan for example. I love small calibres and when the 50 and later 55-grain bullets arrived on the scene I jumped on them. Here the same weight had a better BC than the standard .224 version, so now you need to look at a case that can take advantage of it. That’s easier said than done. Too big a case and bye-bye rifling, too small and there’s no real advantage!

VIRTUAL RELOADING

What I do is use Quickload and QuickDesign ballistics programs to design a new wildcat from the existing database. In the 20 Satans case I wanted to use the 6x47mm Swiss Match and then later 6.5x47 Lapua as donor cartridges.
I use the program and actual cartridge cases in front of me to re-design to a form I am happy with.

By changing or completely from scratch building a case in QuickDesign you can change at will in the ‘virtual world’ your new creation. Alternatively, and I use this method a lot also, is to use existing reloading form dies and change the neck bushing sizes either larger or smaller dependent on final bullet diameter to swage the neck. Then use alternative dies to reform the body or shoulder angle to get a partial wildcat, in this way you can visualise in real time a prototype.

story continues below...

With an initial new case design I weigh the case and measure H2O capacity to check internal powder capacity. I then run these dimensions through the QuickDesign program to see if I am close on my virtual case. Differing manufacturers cases vary a lot!

Now decide whether you want a tight neck or standard neck dimension; will you go for a thinner neck and thus necessitate neck turning to gain more precision and tension. With the dimensions sorted I shoot it in the Quickload program with a variety of bullets and powder combinations. This gives a very realistic result for the true ballistics your new creation will take. It’s here you cross your fingers and the pressure scale stays safe and the velocity figures exceed the factory loading if there is one. If it works, fine, if not go back, re-compute and change a few dimensions, smaller is better, in ballistics a small change can make a big difference.

NOW WHAT?

I now print off a case design sheet as a reference, as you need to give this to your reamer maker. Here the more info the better as not only does the chamber reamer need to suit your new design but you have to decide on seating depth and thus throat length and neck diameter. If I use a print out I tell the reamer maker the bullet I am shooting and suggest a cartridge overall length (COL) based on the ogive touching lands.

If I have a case made from a parent case I will send three copies but drill out the primer hole and through the case and engrave ‘DUD’ on it, because my reamer makers are in the USA. I use a standard steel reamer but with a live pilot so you can change this to get a true fit into your barrel and with it I order a ‘GO’ gauge to check headspace. Also the reamer is a finisher only, not rougher.

Now you need to choose a barrel, correct twist rate to stabilise bullet weight, maximise velocity, rifling lands and profile then barrel length flute or non- flute and of course stainless or molly steel?

Here formulas are available to ascertain best twist rates but when shooting a wildcat you have to consider barrelerosion extra pressure from too tight a rifling twist. Are three lands better than six? Should the leade in be 1.5 or 3°? Ratchet, polygonal or fl at rifling lands, and of course enough length to achieve the extra velocity you hope your new creation will deliver. Trouble is at this point is whether you do really have to just go for it and suck it and see.

LOAD UP

Right you have your barrel newly reamed, chambered and fitted. Now the fun starts! If the Wildcat is a simple neck down or up you can fire form your load in the chamber to its new dimensions, usually with the bullet in the lands to stop case creep but with a mild load (not always). Meaning although the case is formed using mechanical dies it still needs to be shot in the chamber of the rifle to expand it to the correct dimensions.

Trouble is you will need some resizing dies and seater to reload your case. If it’s a known wildcat then there may well be a set available; Redding custom shop and CH4D are good sources.

Sometimes I use existing dies and cut then down or modify to neck, body re-size or even seat. As with the 300 Broad sword and 30-47L, 300 WSM and 308x1.5 respectively. But for a real one off when neck length case and shoulder all differ then you need a set of dies tailored to your case.

I tend to use blank dies from Wilson or Newlon and then have the gunsmith use the chamber reamer to cut them. The first will be a neck die where the use of either Wilson or Redding neck bushes can be used to achieve correct neck tension. Plus using the correct seater stem the other die can be used as a seater die If you want a full length die you will need a smaller reamer dimension than the one that cut the chamber or sometimes I use a body die that may fit your new case.

IS IT WORTH IT?

On first inspection it may seem a complete faff and also a lot of unwarranted expense to go to all this hassle. I cannot agree more but that’s not the point, without experimenting there would be no advantages and in any case some of the Wildcats whether factory adopted or not still deserve a look.

Some only deliver a meagre 5 % velocity gain but the new look can be fantastic aka .308 Win AK or you can try a .250 AK that is well worth the performance increase. Plus full blown wildcats like my .20 and .22 Satan, 6.5 Rapier and 300 Broadsword keep me happy and out of the wife’s hair.

That in a nutshell encapsulates the wildcat ethos, maximum input and effort affords the best final results. If we all drove around in standard Ford Escorts what a boring life it would be, since time began people have been customising and improving what exists and that’s what interests me! Wildcatting is not for everyone and yes the standard calibres will suffice for 90 % of all your shooting needs - let’s not pretend they don’t! But for the shooter who really wants to explore their reloading and creative ideas the wildcat bug is mighty hard to shake off, tell my wallet!

Arrow